Optimation Blog

Pete Sherer

Recent Posts

How a Custom Winder Module Can Help Produce a Delicate Product Touch-Free

Posted by Pete Sherer on Sep 5, 2018 8:00:00 AM

We often say that we take away our client's pain - we solve problems for them, often complex ones. That can sound kind of vague, but that's because of the vast variety of problems we solve. Industrial clients have used us to solve problems such as machinery that requires safety guarding, or even a much larger problem like desalination of brine at a salt mine. The following example is a solution we came up with for a client with a very sensitive product produced on a roll-to-roll machine. To protect the client's confidentiality, their name and product are kept generic. 

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Topics: Mechanical and Process Services, Skid Systems, web handling

Using a Skid System for Coating Solution Delivery

Posted by Pete Sherer on Jun 12, 2018 1:47:21 PM

We have articulated in past posts some of the benefits of configuring processing equipment in skid form.  Generally, these advantages have to do with efficient execution, that is that a skid that supports a specific processing step is more thoroughly debugged at the OEM factory, installs quicker and is turned over to production faster with minimal interruptions.

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Topics: Skid Systems, web handling

A Shared and Subtle Benefit of Skid Systems

Posted by Pete Sherer on May 8, 2018 12:19:19 PM

In our role as a solution provider to the manufacturing industry, and in this case that industry segment that deals in batch processes, we frequently provide custom designed subsystems packaged in skid form. These subsystems can be designed for mixing, cleaning, filtration, pumping, delivery, the list is extensive. We package or configure these subsystems in skid form for a number of clear and relevant reasons:

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How I Grew Up To Be An Engineer

Posted by Pete Sherer on Mar 1, 2018 2:55:51 PM

Recently, during a visit with my 4-year-old grandson, I had the opportunity to answer some of his questions, and reflect on the career path that I have chosen.  It started with him wanting to know what his Poppa did at work.  So, I told him I was an engineer, and I helped sell machines that make things (it’s challenging to give a 4-year-old your sales “elevator” speech and have him understand it). 

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Web Handling Problems? Don’t Treat Your Web Conveyance Equipment Like Your Car

Posted by Pete Sherer on Jan 30, 2018 11:23:00 AM

Have you ever experienced a problem with your automobile, where you hear an unusual noise, or feel a different dynamic (a hesitation or a loss of power), and wonder if your trusty transport is going to leave you stranded at the side of the road? 

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Topics: web handling

Is your Roll-To-Roll manufacturing line operating on the level? Literally?

Posted by Pete Sherer on Jan 23, 2018 2:00:00 PM

Here’s a good conversation starter:  Stop what you are doing and look around you for anything and everything that is a thin film or sheet made of paper, plastic or metal. In my office space I have a calendar (paper), a computer display (film), a crumpled wrapper of a roast beef sandwich (metal foil), sticky notes (paper), office memos (paper), a trash can liner (plastic)…you get the idea.  Products like these, manufactured from the noted raw materials (metal, plastic, wood) are all around us, within the touch of our finger tips.  They are so commonplace that we don’t give much thought as to how they were made, and what some of the challenges might have been to convert the raw materials into something useful for us.

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Topics: Equipment, web handling

From Concept to Fabrication:  What are the Risks, and How are they Mitigated?

Posted by Pete Sherer on Oct 24, 2017 8:39:43 AM

At Optimation, we describe our company in terms of our ability to provide turnkey solutions to the manufacturing segment.  Our solutions and services can start early in the project process, as we are able to assist our clients in investigating a variety of technologies that might help them with their production challenge or problem.  We generally receive a problem statement and some User Requirements from our contact at the client company.  We respond to the customer’s needs with a Concept Design phase, which includes performing a technology assessment.  Our Media Conveyance Facility stands ready to offer Development Engineering and modeling to predict behavior for products that are built on flexible webs, for example.  Once a preferred technology is selected, a manufacturing platform or machine configuration is generated that answers the client’s User Requirements (the first steps of our Project Process).  We then invite our client to participate in a Concept Design review to validate our work product so far.

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Topics: About Optimation, Mechanical and Process Services, Manufacturing, Project Management, Engineering Services

Crucial Soft Skills for Engineering Services - Part 2

Posted by Pete Sherer on Sep 20, 2017 3:23:48 PM

When faced with the need for additional technical staff, to accomplish short-term project goals, companies that seek to supplement their own personnel generally focus on the work at hand that needs to be executed.  But what about the many and varied other factors that influence effectively adding help to their existing workforce? Beyond the obvious needed technical skills and related project experience, what should a hiring company look for in their supplemental service provider?  At Optimation, one of our goals is to view each and every project, though it may be but a small service contract, as an opportunity to build a relationship that will remain after the current job is completed.

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Topics: About Optimation, Engineering Services

Crucial Soft Skills for Engineering Services - Part 1

Posted by Pete Sherer on Sep 19, 2017 2:28:56 PM

When faced with the need for additional technical staff, to accomplish short-term project goals, companies that seek to supplement their own personnel generally focus on the work at hand that needs to be executed.  But what about the many and varied other factors that influence effectively adding help to their existing workforce? Beyond the obvious needed technical skills and related project experience, what should a hiring company look for in their supplemental service provider?  At Optimation, one of our goals is to view each and every project, though it may be but a small service contract, as an opportunity to build a relationship that will remain after the current job is completed.

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Topics: About Optimation, Engineering Services

Who’s Solution Is It, Anyway?!

Posted by Pete Sherer on Jun 29, 2017 10:26:36 AM

When one is in the business of selling purpose-built manufacturing systems and equipment, one is frequently asked by one’s prospective customers to provide pricing for their goods and services.  Depending on how well defined the needed solution is, which would be embodied in the equipment to be priced, calculated equipment costs can be widely variable. In these situations, where a selection of different technologies and even approaches may satisfy our prospect, we recommend that some preliminary engineering be performed to better define the needs of the client’s operation, and thereby provide criteria with which to limit options and better judge best fit/return on investment from the solution options.

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Topics: About Optimation, Manufacturing, Business, Engineering Services

Welcome to the Optimation Blog

Tips, tricks and trends

The goal of this blog is to be helpful to readers by providing useful information about applications in industrial engineering, design and skilled trades, as well as industry knowledge. We're passionate about manufacturing in the United States. We have a little fun with it too.  

 

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