Optimation Blog

Practicing a Passion for Manufacturing in the USA

Posted by Bill Pollock on Sep 26, 2017 4:45:21 PM

Fifty years ago, manufacturing in the US was strong and manufacturing jobs accounted for over 25 percent of total employment. In addition to the jobs for production operators on the factory floor, major US manufacturing companies had large research divisions and engineering departments, internal construction divisions and maintenance departments.  They were self-sufficient and outsourced very little.  Self-performance was one of the tools they used to develop proprietary products, support quality of these products, meet schedules on aggressive time to market for these products and make certain they could manufacture in sufficient quantities to meet market demand. 

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Topics: Manufacturing, About Optimation

Buy yourself time to successfully execute capital projects

Posted by Steve Beyer on Sep 5, 2017 11:47:59 AM

Very often commercial and industrial decision-making whether to outsource or not is governed by the time value of money, cost savings, and potential for productivity increases. But what if we look at another dimension, that is the opportunity to explicitly buy time?  Who doesn't want more?! 

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Topics: Project Management, Engineering Services, Mechanical and Process Services, Manufacturing, Upgrades

Platform as a Service and Automated Manufacturing

Posted by Mike Triassi on Aug 17, 2017 11:35:38 AM

Most of us use cloud services in our daily lives.  Our email, music, financial software, and shopping are regularly becoming a browser experience or a data connected mobile app.  This paradigm is now moving into for our automation platforms but what shape will it take as it pertains to Software as a Service (SaaS), Platform as a Service (PaaS), and Infrastructure as a Service (IaaS).

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Topics: Software, System Integration, Manufacturing, Automation

Who’s Solution Is It, Anyway?!

Posted by Pete Sherer on Jun 29, 2017 10:26:36 AM

When one is in the business of selling purpose-built manufacturing systems and equipment, one is frequently asked by one’s prospective customers to provide pricing for their goods and services.  Depending on how well defined the needed solution is, which would be embodied in the equipment to be priced, calculated equipment costs can be widely variable. In these situations, where a selection of different technologies and even approaches may satisfy our prospect, we recommend that some preliminary engineering be performed to better define the needs of the client’s operation, and thereby provide criteria with which to limit options and better judge best fit/return on investment from the solution options.

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Topics: About Optimation, Manufacturing, Business, Engineering Services

Engineering Services in the USA

Posted by Bill Pollock on May 30, 2017 2:49:36 PM

Back in the 70s when I graduated with an engineering degree, a large percentage of the new graduates went to work for manufacturing companies.  A certain percentage went on for advanced degrees and ended up in research positions and academia, but much of the research was carried out by private companies building their own IP portfolios.  The exception to this was civil, structural and architectural graduates who might end up working for private engineering and design firms. 

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Topics: Mechanical and Process Services, Resource Planning, Project Management, process design, Automation, About Optimation, Manufacturing

Logistics, Warehousing and the Factory of the Future

Posted by Bill Pollock on May 22, 2017 11:15:22 AM

Brick and mortar stores are in a steep decline.  Every day we hear about another chain closing down dozens of retail outlets and at the same time malls are being shut down or repurposed.  Shopping patterns are changing rapidly.  We no longer go out to shop.  We check out products, compare prices and do a one click purchase from our cell phones.  And after we click we have an expectation that the item will be delivered to us in a day or two.  It is not uncommon to get an email or text saying our item has been shipped less than an hour after we place the order. 

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Topics: Manufacturing, Trends, Internet of Things

Why you should use third-party engineering firms (or work for one)

Posted by Steve Beyer on Apr 27, 2017 4:17:59 PM

How do you work on the most stimulating and meaningful engineering and manufacturing projects across a wide variety of applications without working directly and exclusively for one of the world's biggest manufacturing companies?  Work for a firm that services those companies and participate in select projects that are sourced to your firm.

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Topics: Manufacturing, Trends, Resource Planning

Why it's already time to plan for summer shutdowns

Posted by Wendy Smith on Apr 20, 2017 2:20:39 PM

In Rochester, the transition from winter to spring came pretty fast!  One day it was 70 degrees and we were getting ready to pull our cars and motorcycles out of storage and the next day there was 3” inches of snow and salt on the roads again.  Friday I did yard work and noticed some buds on the trees, and by Sunday everything was in bloom! 

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Topics: Manufacturing

Smart Manufacturing

Posted by Mike Triassi on Apr 13, 2017 12:38:33 PM

It seems that its time has come and its more than we imagined.

As an ABB Chemical Business Unit employee in 1991, I attended an internal meeting by a corporate "think tank" group within the company that postulated on automation and where it was trending. The main theme was that user interfaces would be multi-faceted. Displays that offer configuration forms, loop drawings, and P&ID views for engineering; at the click of a button morph into a version with setpoint entries, alarm status feedback, and real-time trends for operators; another click transforms to I/O troubleshooting, statistical reports, and repair orders for maintenance; still more variations with cost of operation, yield and order status for production and management. It sounded like a great idea, but no products offered this type of seamless operation between stakeholders.

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Topics: Manufacturing, Smart Factory, Trends

Rochester's future is in STEM

Posted by Wendy Smith on Apr 6, 2017 3:16:37 PM

Earlier this year it was announced that Rochester ranked 23rd in the U.S. for STEM workers in a study done by WalletHub.  WalletHub is a social website that offers financial tools and information for consumer and small business owners.  They ranked 100 of the nation’s largest metropolitan areas on 17 metrics from per-capita job opening for STEM graduates to projected demand for STEM workers by 2020.  This is great news for the area, but how do we move up on this and ensure that we at least hold our position and move higher on the list?

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Topics: Technology, Manufacturing, Trends

Welcome to the Optimation Blog

Tips, tricks and trends

The goal of this blog is to be helpful to readers by providing useful information about applications in industrial engineering, design and skilled trades, as well as industry knowledge. We're passionate about manufacturing in the United States. We have a little fun with it too.  

 

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