Pete Sherer

Recent Posts

Implementing Your Next Capital Project Investment:  Is It Worth the Risk?

Posted by Pete Sherer on Aug 19, 2020 7:25:00 AM

On several previous occasions I have been given the opportunity to blog about one of my passions; capital project execution and the application of a Phases and Gates methodology. As we have previously articulated, Phases and Gates is a shared approach to achieving a business goal, usually involving installing or upgrading manufacturing assets, shared between an end user (the owner) and the chosen solution provider. The beauty of working under a method where the project objectives, technical exploration, definition, and then execution are scripted, and the individual steps with respective deliverables or work product are described as part of the contractual agreement, is that the work process framework promotes clear communication, crisp expectations, and a means to collaborate and manage project risk.

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Topics: Business

Emerging from COVID-19 Restrictions One Step Ahead

Posted by Pete Sherer on Jun 25, 2020 7:30:00 AM

Photo by iMattSmart on Unsplash" width="590" style="width: 590px; float: left; margin: 0px 10px 10px 0px;">It has been an interesting several months of attempting to service our clients under the pandemic related constraints. At Optimation, we have observed many of our clients who have, out of necessity, had to scale back their operations, including things like pursuing needed capital improvements to their manufacturing equipment. One market segment that we participate in, that we have observed struggling with factory shutdowns and limited personnel access is the industry that relies on roll to roll manufacturing methods and machinery to produce their products.

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Topics: web handling, COVID-19

What can a politician learn from an engineering firm? Quite a bit.

Posted by Pete Sherer on Apr 14, 2020 7:30:00 PM

It’s an Election Year, why not Vote for an Engineer?

If you are like me, every four years during the presidential election cycle, I get frustrated with our political system. As candidates for the vaunted office of the Presidency take to the campaign trail and seek to garner the votes of their party’s delegates, I grind my teeth at the rhetoric and unrealistic promises that are offered up as enticement to voters. It makes me question if these candidates even understand their charter, should they be elected, within the legal if not moral guidelines of our democracy.

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New York on “Pause”: How to Turn COVID-19 into an Opportunity

Posted by Pete Sherer on Mar 26, 2020 7:51:13 AM

As we embrace the needed isolation that is aimed at slowing the progression of the coronavirus, many of us are frustrated by the interruption to our business goals and productivity. Our imposed idleness, with the health and well being of our friends and neighbors being our top priority, makes us question what the best use of our time and energy might be in the midst of this storm.

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Topics: COVID-19

Will Your Son or Daughter Grow Up to be an Engineer?

Posted by Pete Sherer on Feb 19, 2020 8:00:00 AM


Here at Optimation, being a business that anchors its livelihood in the manufacturing and high technology segment, we recognize and celebrate Engineer’s Week every year. We are a group of creative problem solvers, that use our engineering and technical training and experiences to help solve our client’s challenges and problems. So, during Engineer’s Week, we reflect back on how we got here, and what some of the life changing situations and decisions were that have contributed to our shared career paths.

As a bit of a retrospective, and anticipating that we might have some fun with the topic, I sent out a conversation starter to my engineering mates that asked, “When you were a child, what events did you experience that might have indicated to your parents that you had engineering/technical tendencies?” Today we want to offer these anecdotes to entertain, as well as hold them up as examples that today’s parents might look at and realize that their progeny have also exhibited similar traits. Maybe your Jimmy or Susie has acted in a way that, as you compare their recent hi-jinx to these stories, enlightens your understanding to their potential future as mechanical, chemical, or electrical engineers.

So, here are some of our formative stories, for your consideration and enjoyment:

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Topics: For Fun, National Engineers Week, Engineering

Top 10 Reasons to Use an Engineering Firm

Posted by Pete Sherer on Feb 11, 2020 7:30:00 AM

The Challenging Question We Often Face.

Recently, I was challenged by a friend, who is not associated with our business, if I could explain why one of our prospective clients why they would hire an outside design/build engineering firm.The client has the capability to produce products in their manufacturing plants, and would thus have a fair amount of in house capability. This is a very provocative question, and one which we are regularly challenged to answer. As I reflected on the varied reasons that support our business, I decided that rather than give my usual elevator speech, I would have a bit of fun with my answer.  So, here are what we observe are the top ten reasons (in ascending order) why our clients do routinely ask us to participate, as viewed from their perspective: 

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Topics: Technology, Safety, Trends, Internet of Things, Machine Guarding, Engineering Services, IIoT, Operations, Engineering

New Year, Better Us: a Service Business' Resolution

Posted by Pete Sherer on Jan 30, 2020 10:00:00 AM

Not only did we celebrate a new year when the clock struck midnight on January 1, 2020, but also a new decade (depending on who you ask)!  What is it about a new year that causes us to take stock and vow to make improvements?  As I stepped on the scale this morning, I noted that one of my high ranking resolutions is in serious jeopardy.  But then, I was able to rationalize my lackluster progress by remembering that all the holiday cookies, candy, caramel coated popcorn, etc. have been consumed, and the plan to lose a few pounds should self-correct (skeptics need not reply).

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Topics: Communication, Business, Project Management, Internet of Things, For Fun, IIoT

Web Handling Problems? Don’t Treat Your Web Conveyance Equipment Like Your Car

Posted by Pete Sherer on Jan 28, 2020 10:05:01 AM

Have you ever experienced a problem with your automobile, where you hear an unusual noise, or feel a different dynamic (a hesitation or a loss of power), and wonder if your trusty transport is going to leave you stranded at the side of the road? 

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Topics: web handling

How to Mine Value from your Process Data

Posted by Pete Sherer on Jan 21, 2020 8:58:59 AM

In the brave new world of the Industrial Internet of Things (IIoT), many companies are discovering that they have better connectivity and access to a wide variety of data generated by their business and manufacturing computing systems.  This digital information is a product of databases used to order products, manufacture them, and even ship them.  With all this information at hand, manufacturers are beginning to ask how the data could be used (mined) to improve a whole host of company metrics, like lead times, yields, supply chain efficiency, etc.  With most businesses that utilize computers across their product delivery stream, the key is to cull out the valuable information from the massive amounts of less valuable data at hand.  As you might imagine, this becomes a daunting challenge.

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Topics: Process Monitor, IIoT

A Creative and Unique Application for a Robot

Posted by Pete Sherer on Jan 8, 2020 7:45:00 PM

Here in Rochester, as we enter the official start of winter, we are experiencing the weather conditions that herald the season of chill:  short days, snowy fields, nasty driving conditions, and festive holiday lights that attempt to take our minds off of all that has gone into hibernation.

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Topics: Technology, Automation, IT, Robotics, Operations

Welcome to the Optimation Blog

Tips, tricks and trends

The goal of this blog is to be helpful to readers by providing useful information about applications in industrial engineering, design and skilled trades, as well as industry knowledge. We're passionate about manufacturing in the United States. We have a little fun with it too.  

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