Optimation Blog

Process Skid Fabrication Fills a World of Applications

Posted by Bill Pollock on Sep 24, 2019 1:24:38 PM

Around the world, manufacturers use processing plants to produce a nearly unlimited number of products. In many cases these processes are built in small, modular units either as skids or as modular container-based systems.

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Topics: Mechanical and Process Services, Skid Systems

Waste Processing with Condensate Skids

Posted by Steve Beyer on Aug 20, 2019 7:10:04 AM

Skid systems solve a wide range of problems for many industries. Even waste processing in a hazardous industry, like one that handles radioactive waste, can be aided by a skid system.  This project profile is an example of how a modular fabrication & assembly process can be applied to solve a difficult problem. 

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Topics: Mechanical and Process Services, Manufacturing, Equipment, Skid Systems, process design

Web Handling FAQ

Posted by Pete Sherer on Jul 18, 2019 1:21:05 PM

One of our core competencies at Optimation is in the development, design, fabrication and improvement of web-based, or roll-to-roll, processes. Optimation owns and operates a web development laboratory – we call it the Media Conveyance Facility (MCF). Many things you use on a regular basis are produced on a web, from aluminum foil to the thin glass used in cell phones.

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Topics: Mechanical and Process Services, Manufacturing, Equipment, web handling

Capital Project Investing:  How to turn Complexity and Risk into Success

Posted by Pete Sherer on Jul 2, 2019 8:27:20 AM

In business, it’s been said, “you need to spend money to make money.” This axiom certainly applies to capital investing, where market demands can be exploited with increased production through the careful implementation of new equipment.

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Topics: Mechanical and Process Services, Purchasing, Business, Skid Systems, Upgrades, Project Management, Engineering Services

Safety is Our Real Business

Posted by Steve Beyer on May 8, 2019 2:28:50 PM

When you stop and think about it, what control system integrators are brought in to deliver is some specific capability with our expertise and experience that ensures the safe and efficient accomplishment of the mission. If the client’s own internal experts, or certified integrators, are not able to do the job, then other resources (uncredentialled, unverified) might be asked to do the work, jeopardizing the processes, procedures and qualitative metrics.

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Topics: Mechanical and Process Services, Manufacturing, Safety, Process Monitor

How a Custom Winder Module Can Help Produce a Delicate Product Touch-Free

Posted by Pete Sherer on Sep 5, 2018 8:00:00 AM

We often say that we take away our client's pain - we solve problems for them, often complex ones. That can sound kind of vague, but that's because of the vast variety of problems we solve. Industrial clients have used us to solve problems such as machinery that requires safety guarding, or even a much larger problem like desalination of brine at a salt mine. The following example is a solution we came up with for a client with a very sensitive product produced on a roll-to-roll machine. To protect the client's confidentiality, their name and product are kept generic. 

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Topics: Mechanical and Process Services, Skid Systems, web handling

Condensate Skids for Waste Processing

Posted by Steve Beyer on Aug 27, 2018 9:52:42 AM

Skid systems solve a wide range of problems for many industries. Even waste processing in a hazardous industry, like one that handles radioactive waste, can be aided by a skid system.  This project profile is an example of how a modular fabrication & assembly process can be applied to solve a difficult problem. 

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Topics: Mechanical and Process Services, Manufacturing, Equipment, Skid Systems, process design

From Concept to Fabrication:  What are the Risks, and How are they Mitigated?

Posted by Pete Sherer on Oct 24, 2017 8:39:43 AM

At Optimation, we describe our company in terms of our ability to provide turnkey solutions to the manufacturing segment.  Our solutions and services can start early in the project process, as we are able to assist our clients in investigating a variety of technologies that might help them with their production challenge or problem.  We generally receive a problem statement and some User Requirements from our contact at the client company.  We respond to the customer’s needs with a Concept Design phase, which includes performing a technology assessment.  Our Media Conveyance Facility stands ready to offer Development Engineering and modeling to predict behavior for products that are built on flexible webs, for example.  Once a preferred technology is selected, a manufacturing platform or machine configuration is generated that answers the client’s User Requirements (the first steps of our Project Process).  We then invite our client to participate in a Concept Design review to validate our work product so far.

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Topics: About Optimation, Mechanical and Process Services, Manufacturing, Project Management, Engineering Services

Buy yourself time to successfully execute capital projects

Posted by Steve Beyer on Sep 5, 2017 11:47:59 AM

Very often commercial and industrial decision-making whether to outsource or not is governed by the time value of money, cost savings, and potential for productivity increases. But what if we look at another dimension, that is the opportunity to explicitly buy time?  Who doesn't want more?! 

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Topics: Mechanical and Process Services, Manufacturing, Upgrades, Project Management, Engineering Services

Engineering Services in the USA

Posted by Bill Pollock on May 30, 2017 2:49:36 PM

Back in the 70s when I graduated with an engineering degree, a large percentage of the new graduates went to work for manufacturing companies.  A certain percentage went on for advanced degrees and ended up in research positions and academia, but much of the research was carried out by private companies building their own IP portfolios.  The exception to this was civil, structural and architectural graduates who might end up working for private engineering and design firms. 

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Topics: About Optimation, Mechanical and Process Services, Manufacturing, Resource Planning, Automation, Project Management, process design

Welcome to the Optimation Blog

Tips, tricks and trends

The goal of this blog is to be helpful to readers by providing useful information about applications in industrial engineering, design and skilled trades, as well as industry knowledge. We're passionate about manufacturing in the United States. We have a little fun with it too.  

 

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