Skid-Based Production is Manufacturing's "New Normal"

Posted by Steve Beyer on Jul 7, 2020 8:27:00 AM

Whether it is for hand sanitizer, shampoo ingredients, a medical additive, or any of a thousand other process steps in a thousand different industries, producing chemistries and other products in a modular platform is increasingly the norm. More and more frequently we at Optimation are seeing requests, and opportunities, for modular or skid-based production and manufacturing process projects. These are condensed application sets embodied in a well-controlled and highly-engineered custom configuration.  Clients come to us for these skid systems, or we propose them, based on an understanding of the process requirements. These technologies are ideal to make the most efficient use of space, or to optimize and simplify set up and installation, and/or to produce repeatable systems that can be transported or installed virtually anywhere.

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Topics: Skid Systems

RAPID: an Effort to Double the U.S. Energy Productivity by 2030

Posted by Steve Beyer on Jan 23, 2020 7:45:00 AM

“Rapid” is how we describe getting things done quickly.  It implies that an objective is pursued with haste, but not with waste.  Rapid is positive, advantageous, and sought-after.

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Topics: Skid Systems, Internet of Things, Energy, Engineering Services, IIoT, Operations

Skid Systems, SCADA AND IIoT

Posted by Bill Pollock on Dec 11, 2019 9:00:00 AM

At Optimation we design and fabricate many skid systems. These systems are used by manufacturers for a broad variety of applications. Skids can be built as carts, in frames, in shipping containers or trailers. They can be built as prefab production lines units that can be bolted together to form larger systems. Physical layout can be tailored to the complexity, geography and environmental conditions the skid needs to perform in. Some are mounted indoors in factory conditions, others may ultimately be located in the arctic, or on an offshore oil platform. Applications also vary. Some are used for chemical delivery or small scale chemical processing. Others have been used for hydrogen distribution, high pressure test systems, food processing or testing medical devices. Skid systems have the advantage of being built in a shop in controlled conditions and then installed in remote or challenging locations.     

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Topics: Skid Systems, Controls

Process Skid Fabrication Fills a World of Applications

Posted by Bill Pollock on Sep 24, 2019 1:24:38 PM

Around the world, manufacturers use processing plants to produce a nearly unlimited number of products. In many cases these processes are built in small, modular units either as skids or as modular container-based systems.

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Topics: Mechanical and Process Services, Skid Systems

Liquid Coating Solution Delivery

Posted by Pete Sherer on Aug 22, 2019 7:48:00 AM

We have articulated in past posts some of the benefits of configuring processing equipment in skid form.  Generally, these advantages have to do with efficient execution, that is that a skid that supports a specific processing step is more thoroughly debugged at the OEM factory, installs quicker and is turned over to production faster with minimal interruptions.

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Topics: Skid Systems, web handling

Waste Processing with Condensate Skids

Posted by Steve Beyer on Aug 20, 2019 7:10:04 AM

Skid systems solve a wide range of problems for many industries. Even waste processing in a hazardous industry, like one that handles radioactive waste, can be aided by a skid system.  This project profile is an example of how a modular fabrication & assembly process can be applied to solve a difficult problem. 

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Topics: Mechanical and Process Services, Manufacturing, Equipment, Skid Systems, process design

Capital Project Investing:  How to turn Complexity and Risk into Success

Posted by Pete Sherer on Jul 2, 2019 8:27:20 AM

In business, it’s been said, “you need to spend money to make money.” This axiom certainly applies to capital investing, where market demands can be exploited with increased production through the careful implementation of new equipment.

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Topics: Mechanical and Process Services, Purchasing, Business, Skid Systems, Upgrades, Project Management, Engineering Services

How a Custom Winder Module Can Help Produce a Delicate Product Touch-Free

Posted by Pete Sherer on Sep 5, 2018 8:00:00 AM

We often say that we take away our client's pain - we solve problems for them, often complex ones. That can sound kind of vague, but that's because of the vast variety of problems we solve. Industrial clients have used us to solve problems such as machinery that requires safety guarding, or even a much larger problem like desalination of brine at a salt mine. The following example is a solution we came up with for a client with a very sensitive product produced on a roll-to-roll machine. To protect the client's confidentiality, their name and product are kept generic. 

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Topics: Mechanical and Process Services, Skid Systems, web handling

Condensate Skids for Waste Processing

Posted by Steve Beyer on Aug 27, 2018 9:52:42 AM

Skid systems solve a wide range of problems for many industries. Even waste processing in a hazardous industry, like one that handles radioactive waste, can be aided by a skid system.  This project profile is an example of how a modular fabrication & assembly process can be applied to solve a difficult problem. 

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Topics: Mechanical and Process Services, Manufacturing, Equipment, Skid Systems, process design

Using a Skid System for Coating Solution Delivery

Posted by Pete Sherer on Jun 12, 2018 1:47:21 PM

We have articulated in past posts some of the benefits of configuring processing equipment in skid form.  Generally, these advantages have to do with efficient execution, that is that a skid that supports a specific processing step is more thoroughly debugged at the OEM factory, installs quicker and is turned over to production faster with minimal interruptions.

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Topics: Skid Systems, web handling

Welcome to the Optimation Blog

Tips, tricks and trends

The goal of this blog is to be helpful to readers by providing useful information about applications in industrial engineering, design and skilled trades, as well as industry knowledge. We're passionate about manufacturing in the United States. We have a little fun with it too.  

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