Optimation Blog

For those of you who believe your data really resides in a cloud, I’m about to burst your bubble. Did you know that 99 percent of the data traffic that is crossing oceans is carried by undersea cables? Yep – that’s right. For those of you that think Amazon, Microsoft, Dell, Google, IBM, & Alibaba are the data traffic kings, think again (although they may help fund the majority of these cables).

The introduction of collaborative robots (cobots) in manufacturing has presented some unique safety challenges for production workers, engineers, managers, and safety professionals. In my opinion, cobots represent the ingenuity driven by continual process improvement for sustainable and safe work.

I recently attended the New York State Manufacturing Conference in Troy, hosted by the CATS center at RPI.  The focus of the conference was advancing technology and manufacturing in New York.  I had the opportunity to be part of the conference and gave a talk titled, “Building on New York’s Manufacturing Legacy in the Fourth Industrial Revolution – Industry 4.0.”  Industry 4.0 is an amazing step forward in technology and defines an exciting era for manufacturing which began just this decade.

I recently attended the New York State Manufacturing Conference hosted by the Center for Automation Technologies and Systems (CATS) center at Rensselaer. It was a spirted event attended by participants from a variety of individuals and companies whose primary focus was promoting and advancing technology and manufacturing in New York.  Robots and cobots were everywhere.  More than 70 organizations were represented from industry, academia, economic development and technology centers. 

Industry 4.0 and the Industrial Internet of Things (IIOT) promise to make more data and better analytic applications available for industry.  Driven by high powered analytics, including machine learning and artificial intelligence engines, both promise operational benefits including lower costs through improved Key Performance Indicators (KPI), such as First Pass Yield, Non-Standard Downtime or Overall Equipment Effectiveness. 

Before we go any further into the new year, let’s take a look at what brought us here, starting with thinking about the mix of work that Optimation performed last year. And then let’s look at some of the other things going on in our world (not political).

Conventional wisdom in many corners of industry may steer seekers of outside services such as systems integration (Optimation’s business) to those firms with direct exact and typically singular experience in a given field. 

At Optimation we design and fabricate manufacturing systems for companies all over the United States and the world. To build this equipment, we use a lot of steel and stainless steel and lesser amounts of aluminum and exotic alloys. A couple months ago, the rules changed when getting prices for these commodity items. Many of our suppliers began to provide pricing which was good for only 24 hours. This reaction by our suppliers was created by threats of tariffs being placed on steel and aluminum.

 This post originally ran in the Automation World CSIA Blog.

Recent advances in technology have made it possible for manufacturers to build processing lines that will create products faster, cheaper and of higher quality. Many of the new technologies have moved so quickly that they are considered disruptive in the changes they make to manufacturing processes. But new technology doesn’t come without a cost.

I am a registered member of the Sons of the American Revolution. Two of my ancestors were enlisted as privates in the Pennsylvania Militia and fought in the Revolutionary War under General Washington.  Before enlisting in the army, they were farmers.  This was true of most others who fought with them.  At the time of the revolution, America was primarily an agricultural society.  Farms and farmers were the primary producers of wealth for the colonies.  Manufactured goods were imported from England and paid for with the currency gained from the sale of farmed commodities.