Emerging from COVID-19 Restrictions One Step Ahead

Posted by Pete Sherer on Jun 25, 2020 7:30:00 AM

Photo by iMattSmart on Unsplash" width="590" style="width: 590px; float: left; margin: 0px 10px 10px 0px;">It has been an interesting several months of attempting to service our clients under the pandemic related constraints. At Optimation, we have observed many of our clients who have, out of necessity, had to scale back their operations, including things like pursuing needed capital improvements to their manufacturing equipment. One market segment that we participate in, that we have observed struggling with factory shutdowns and limited personnel access is the industry that relies on roll to roll manufacturing methods and machinery to produce their products.

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Topics: web handling, COVID-19

Web Handling Problems? Don’t Treat Your Web Conveyance Equipment Like Your Car

Posted by Pete Sherer on Jan 28, 2020 10:05:01 AM

Have you ever experienced a problem with your automobile, where you hear an unusual noise, or feel a different dynamic (a hesitation or a loss of power), and wonder if your trusty transport is going to leave you stranded at the side of the road? 

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Topics: web handling

Liquid Coating Solution Delivery

Posted by Pete Sherer on Aug 22, 2019 7:48:00 AM

We have articulated in past posts some of the benefits of configuring processing equipment in skid form.  Generally, these advantages have to do with efficient execution, that is that a skid that supports a specific processing step is more thoroughly debugged at the OEM factory, installs quicker and is turned over to production faster with minimal interruptions.

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Topics: Skid Systems, web handling

Web Handling FAQ

Posted by Pete Sherer on Jul 18, 2019 1:21:05 PM

One of our core competencies at Optimation is in the development, design, fabrication and improvement of web-based, or roll-to-roll, processes. Optimation owns and operates a web development laboratory – we call it the Media Conveyance Facility (MCF). Many things you use on a regular basis are produced on a web, from aluminum foil to the thin glass used in cell phones.

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Topics: Mechanical and Process Services, Manufacturing, Equipment, web handling

Using Process Monitor to Track Roller Traction in a Flexible Web Machine

Posted by Pete Sherer on Jun 17, 2019 10:22:08 AM

Recently a team of Optimation’s web conveyance experts teamed up with a pair of Eastman Kodak’s IT experts to create a means to demonstrate the power of applying a process monitoring tool to a known but illusive problem.  The demonstration involved using Optimation’s Thin Web Rewinder, one of the pilot machines located in our Media Conveyance Facility, and Kodak’ proprietary Process Monitor software.  We elected to use roller traction as the parameter of interest, because it is a functional attribute that is subtle, making it challenging to measure and status over time.

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Topics: Quality, web handling, Process Monitor, IT, IIoT

How a Custom Winder Module Can Help Produce a Delicate Product Touch-Free

Posted by Pete Sherer on Sep 5, 2018 8:00:00 AM

We often say that we take away our client's pain - we solve problems for them, often complex ones. That can sound kind of vague, but that's because of the vast variety of problems we solve. Industrial clients have used us to solve problems such as machinery that requires safety guarding, or even a much larger problem like desalination of brine at a salt mine. The following example is a solution we came up with for a client with a very sensitive product produced on a roll-to-roll machine. To protect the client's confidentiality, their name and product are kept generic. 

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Topics: Mechanical and Process Services, Skid Systems, web handling

Using a Skid System for Coating Solution Delivery

Posted by Pete Sherer on Jun 12, 2018 1:47:21 PM

We have articulated in past posts some of the benefits of configuring processing equipment in skid form.  Generally, these advantages have to do with efficient execution, that is that a skid that supports a specific processing step is more thoroughly debugged at the OEM factory, installs quicker and is turned over to production faster with minimal interruptions.

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Topics: Skid Systems, web handling

Retrofitted Solvent Coater

Posted by Jen Palumbo on May 31, 2018 2:43:33 PM

As we've said before, skids come in all shapes and sizes, for many applications and industries. Take this solvent coater we retrofitted for the New College Institute.  

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Topics: Skid Systems, web handling

Web Handling Problems? Don’t Treat Your Web Conveyance Equipment Like Your Car

Posted by Pete Sherer on Jan 30, 2018 11:23:00 AM

Have you ever experienced a problem with your automobile, where you hear an unusual noise, or feel a different dynamic (a hesitation or a loss of power), and wonder if your trusty transport is going to leave you stranded at the side of the road? 

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Topics: web handling

Is your Roll-To-Roll manufacturing line operating on the level? Literally?

Posted by Pete Sherer on Jan 23, 2018 2:00:00 PM

Here’s a good conversation starter:  Stop what you are doing and look around you for anything and everything that is a thin film or sheet made of paper, plastic or metal. In my office space I have a calendar (paper), a computer display (film), a crumpled wrapper of a roast beef sandwich (metal foil), sticky notes (paper), office memos (paper), a trash can liner (plastic)…you get the idea.  Products like these, manufactured from the noted raw materials (metal, plastic, wood) are all around us, within the touch of our finger tips.  They are so commonplace that we don’t give much thought as to how they were made, and what some of the challenges might have been to convert the raw materials into something useful for us.

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Topics: Equipment, web handling

Welcome to the Optimation Blog

Tips, tricks and trends

The goal of this blog is to be helpful to readers by providing useful information about applications in industrial engineering, design and skilled trades, as well as industry knowledge. We're passionate about manufacturing in the United States. We have a little fun with it too.  

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